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Bishop, J. Leander (John Leander), 1820-1868 / A history of American manufactures from 1608 to 1860 : exhibiting the origin and growth of the principal mechanic arts and manufactures, from the earliest colonial period to the adoption of the Constitution : and comprising annals of the industry of the United States in machinery, manufactures and useful arts, with a notice of the important inventions, tariffs, and the results of each decennial census
Volume 3 (1868)
The great tobacco manufactories, pp. 511-532
Page 517
ISLAND CITY TOBACCO WORKS. entryway leading from Sixth street. Here the hogsheads are broken open and their contents carefully examined by a number of skilful workmen, who separate the leaves one after another, laying those in- tended for the finer quality of Tobacco in one pile, and those intended for inferior grades in another. When this has been done, the various parcels are taken to the Casing room adjoining and there separately immersed in a huge cauldron containing a solution of warm water and licorice, and afterwards laid upon a slightly elevated inclined plane to drain. Thence the material is carried to the Stripping room, located on the third floor of the factory, where are usually found about seventy-five juvenile and adult female operatives seated upon stools in small box-like compartments, who open out each leaf and extract the stem, after which the strips are transmitted, by means of a dummy, to the Cutting department, located on the second floor, and embracing, as does the Stripping room, the entire floor, which measures fifty by forty feet. Here the strips in given quantities are laid lengthwise in the feed-box of the cutting machine, which is a kind of trough about four feet in length, twelve inches wide, and eighteen inches in depth. An ingeniously contrived chain, or rather series of chains, called an " endless chain," now carries the mass forward to a wheel revolving at one end of the feed-box at the rate of four hundred revolutions per minute (which revolutions can be indefinitely increased), in which are adjusted a number of knives that cut the leaves or strips into the fibrous form in which it is seen when ready for use. The cutting machines used here are called the " Dayton Machines," being manufactured exclusively at Dayton, Ohio, and differ from those for- merly in use in that they are self-supplying through the operation of the chains. With the old style of machine the material had to be first pressed solidly into the form required, and when put into the feed-box so manipulated by hand as to present a proper basis for the action of the knives, but with the Dayton Machine the operator has only to lay the material in properly and the chains at once carry it forward ; so compressing it during the movement that when it reaches the wheel it is of the exact density demanded. There are four of these machines in this room, each one of which is capable of cutting one thousand pounds a day. One man is kept constantly engaged sharpening the knives, and this occupation wears out from eight to ten grindstones per annum, the stones usually weighing over a ton each. After the Tobacco has been cut it is taken to the Drying rooms, of which there are five, three above the stripping apartment and two in another building, all heated by steam, at a temperature ranging from ninety to one hundred and twenty degrees. Distributed through these 517
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